Side Water Spray Retort/Sterilizer/Autoclave for Plastic Bottles/Sterilize for Canned Fish

Heat up and cool down by the heat exchanger, so the steam and cooling water will not contaminate the product, and no water treatment chemicals are needed. The process water is sprayed onto the product through the water pump and the nozzles distributed in the retort to achieve the purpose of sterilization. Accurate temperature and pressure control can be suitable for a variety of packaged products.

Load the full loaded basket into retort, close the door. The retort door is locked through triple safety interlock to guarantee the safety. The door is mechanically locked throughout the whole process.

The sterilization process is automatically carried out according to the recipe of the input micro processing controller PLC.

At the beginning, the high-temperature water from the hot water tank is injected into the retort vessel. After the hot water is mixed with the product, it is circulated continuously through the large-flow water pump and the scientifically distributed water distribution pipe. Steam is injected through the water vapor mixer to make the product continue to heat up and sterilize.

The liquid flow switching device for retort vessel achieves uniform flow at any position in vertical and horizontal directions by switching the flow direction in the vessel, so as to achieve excellent heat distribution.

In the whole process, pressure inside the retort vessel is controlled by the program to inject or discharge air through the automatic valves to the vessel. Since it's water immersion sterilization, pressure inside the vessel is not affected by temperature, and pressure can be set according to different packaging of different products, making the system more widely applicable(3 piece can, 2 piece can, flexible packages, plastic packages etc.).

In the cooling step, hot water recovery and replacement can be selected to recover the sterilized hot water to the hot water tank, thus saving heat energy.

When the process is completed, an alarm signal will be issued. Open the door and unload, then prepare for the next batch.

The uniformity of temperature distribution in the vessel is ±0.5ºC, and pressure is controlled at 0.05 Bar.

DTS patented tube heat exchanger. Inside tube material is stainless steel 316L, no need to replace the rubber gasket, no need maintenance, corrosion resistance, long service life.

Manual swing open door with safety interlock.
Option: Space-saving gullotine door with hydraulic driven.
Retorts have intrinsically safe door locking mechanisms with electrical switches interlocked with the internal vessel pressure.

For main valves, we set the maintenance cycle and time in the PLC, when it arrives, there will be alarm appear to notice.

Two pressure sensors work at the same time, contrast each other, for real-time monitoring of pressure. When there is a failure, another work automatically, to ensure normal operation of equipment.

1. Are you a factory or a trader?
DTS is one of the most influential suppliers for food and beverage sterilization manufacturing industry in Asia. We have highly experienced and talent mechanical engineers, design engineers and electrical software development engineers to provide the best products and services as well as excellent working environment for our customers

2. What shall we do if breakdown occurs?
Please inform us once the breakdown occurs. During warranty period, if breakdown occurs, we shall respond in time after receiving the notification of the buyer. We shall handle failure over the telephone/real time video according to the buyer's requirements.