GENERAL INFORMATION | |||
1.1 | Capacity | 1L | |
1.2 | Technical Standard | Design and manufacture according to relevant industry standards. | |
1.3 | Drawing | E quipment general assembly drawing and equipment installation location drawing are provided . | |
STRUCTURE | |||
2.1 | Structure | Horizontal double shaft type | |
POT | |||
3.1 | Capacity | Total Capacity:1L | |
Effective Working Volume:1L | |||
3.2 | Shape | " W " Shape | |
3.3 | Material | The Pot body is made of SUS304 stainless steel, the thickness of the pot body is 3 mm | |
Adopt jacket heating method, Q235 carbon steel plate, thickness 4 mm. | |||
3.4 | Processing | Pot internal roundness control within the 0.5 mm | |
The pot is tempered integrally, and the process temperature is 450ºC. | |||
The surface roughness of the two sides of the pot body is 3.2-1.6 | |||
3.5 | Design Pressure | Working pressure 0.4Mpa,design pressure 0.6Mpa,testing pressure 0.6Mpa | |
HEATING SYSTEM | |||
4.1 | Method | Heat conduction oil electric heating tube heating | |
4.2 | Design Temperature |
Oil Temperature:230ºC
Pot Temperature:210ºC |
|
4.3 | Heating Power | 1.5KW |
BLADE | |||
5.1 | Shape | ∑ type. Stirring impeller is made by Zg45 cast steel . Its chemical composition is: Co: 0.52; Mn: 0.50-0.80; Sio: 20-0.45; S. P ≤0.04. It is a first-class casting | |
5.2 | Material | In order to ensure the surface quality of steel castings, secondary shot blasting is adopted, and 3mm 304 stainless steel is outsourced. | |
5.3 | Processing | In order to ensure the mechanical properties of steel castings, normalizing tempering treatment is adopted, heating for 60 hours and heat preservation for 5-6 hours. | |
5.4 | Support Form | Single bearing (four bearings in total) | NSK |
5.5 | Position | Interval between blade and pot is 1±0.5mm | |
5.6 | Speed | I Blade: 48 rpm, 2nd Blade: 36 rpm | |
WALL PLATE | |||
6.1 | Material | Combined material of wall plate on both sides: The inner wall is clad with 304 stainless steel, and the thickness of wallboard is 3mm. | |
Combined material of wall plate on both sides: The external steel plate is Q235 material,and the thickness of wallboard is 8 mm. | |||
Overall bearing bracket is Q235 material | |||
6.2 | Processing | The concentricity and parallelism of the main shaft holes of the wallboard at both ends are 0.02 mm and 0.02 mm respectively. | |
LID | |||
7.1 | Opening Method | Circular type manual lid opening | |
7.2 | Material | Cover with 3mm thick SUS304 stainless steel |
STUFFING BOX | |||
8.1 | Replacement | The s tuffing box is equipped with a pull -back stroke bigger than 100 mm to facilitate the replacement of the stuffing. | |
8.2 | Seal | Stuffing box seal: the inner tetrafluoroethene hot ring and the outer teflo,n packing seal meet the sealing requirements. | |
8.3 | Processing | Wear-resistant welding of stainless steel pile is used for the shaft seal. The surfacing distance is 20mm beyond the stuffing box. After processing, the thickness is ≥8 mm and the roughness should reach 1.6. | |
MAIN BODY BRACKET | |||
9.1 | Material | The overall material of the main bracket at both ends is Q235.The main chassis and the machine base are welded separately. | |
MACHINE BASE | |||
10.1 | Material | The overall material of the machine base is Q235 steel plate. | |
10.2 | Processing | The whole machine base is made of channel steel welded, and the whole base is heat treated after manufacture. | |
The base of the machine is integral structure. The main body, motor and other accessories share the same base. |
ELECTRIC CONTROL | |||
11.1 | Function | Full set electric control cabinet including:Main engine forward rotation, reverse rotation, stop, heating switch, discharging forward rotation, discharging reverse rotation, voltmeter and ammeter,temperature control |
S.CHNEIDER
& CHINT |
11.2 | Drive Motor | 1.1KW, 380V |
SIEMENS
(BEIDE) |
HYDRAULIC PARTS | |||
12.1 | Model | BWD-1-30 Cycloid reducer | GUOMAO REDUCER GROUP |
DISCHARGING METHOD | |||
13.1 | Discharging | Titling Discharging | |
OTHER INFORMATION | |||
14.1 | Machine Size | 1200*500*1400 mm (Without Packing) | |
14.2 | Net Weight | 140KG (Net Weight) | |
14.3 | Gross Weight | 260KG (Gross Weight) |