Chromium Carbide Overlay Wear/Abrasion Resistant Clad Hardbanding Bimetal Steel Plates
Atmix Plate is manufactured by depositing chromium-rich, abrasion-resistant materials on mild steel base plate using a traditional arc welding process. This product is usually referred to as chromium carbide overlay (CCO) plate on the market. The hardfacing overlay is suitable for severe abrasive wear and impact applications. Atmix has a long history of providing innovative wear solutions and world-class wear products.
The ultimate hardfaced product for your application depends on the material-whether rock, sand, gravel or other substance-striking or sliding along the surface of your wear part. It also depends on the angle and speed of impact as well as the operating temperature.
Base Material:
ASTM A36(Q235B), ASTM A529A(Q345B), other weldable steel is optional;
Base thickness: 3 to 30 mm
Hardfacing Layer:
Chromium carbon alloy on Fe basis(austenite)
Bulk hardness: >630HV
Mean hardness: >55HRC
Layer thickness: 3 to 30 mm
Welding Processes:
Advanced open arc welding and submerged arc welding
Alloy Description:
Austenitic chrome carbide iron(Chromium white iron)
Carbide Hardness:
>1500HV
Volume Fraction of Carbide:
>30%
Chemical Composition:
Carbon: 3-6%
Chromium: 18-34%
*Various alloys to be used depend on different operating condition and applications.
Thick | C% | Cr% | Mn% | Si% | HRC | |
3 on 3 | 3~4 | 18~20 | 0.5~1 | 0.5~1 | 56~58 | |
3 on 4 | 3~4 | 18~20 | 0.5~1 | 0.5~1 | 56~58 | |
3 on 5 | 3~4 | 18~22 | 0.5~1 | 0.5~1 | 58~60 | |
3 on N | 3.5~4.5 | 20~25 | 0.5~1 | 0.5~1 | 58~62 | N>5 |
4 on N | 3.5~4.5 | 20~25 | 0.5~1 | 0.5~1 | 58~62 | |
5 on N | 4~6 | 23~25 | 0.5~1 | 0.5~1 | 58~62 | |
6 on N | 4~6 | 24~28 | 0.5~1 | 0.5~1 | 58~62 | |
7 on N | 4.5~6 | 24~28 | 0.5~1 | 0.5~1 | 58~62 | |
8 on N | 4.5~6 | 24~28 | 0.5~1.5 | 0.5~1 | 58~62 | |
9 on N | 5~6 | 26~30 | 0.5~1.5 | 0.5~1 | 60~64 | |
10 on N | 5~6 | 26~30 | 0.5~1.5 | 0.5~1 | 60~64 | |
11 on N | 5~6 | 26~30 | 0.5~1.5 | 0.5~1 | 60~64 | |
12 on N | 5~6 | 26~34 | 0.5~1.5 | 0.5~1 | 60~64 | |
N on N | 5~6 | 26~34 | 0.5~2 | 0.5~1 | 60~64 | N>12 |
INDUSTRY | APPLICATONS |
Mining | Chutes, hoppers, liners for truck beds, dozer blades, shovel buckets, dragline buckets, excavators |
Cement | Separator guide vanes, discharge cones for clinker storage bins, chutes for sintering ore conveying, outlet ducts for clinker grinding mills, receiving hoppers |
Dredging | Dredging pipes and pumps, suction pipelines, pump discharges |
Steel | Dredging pipes and pumps, suction pipelines, pump discharges |
Power | Coal handling chutes, coal feeder liners, crusher screen plates, classifier cones, journal liners, silo bunkers |
Rizhao ATMIX New Materials Co., Ltd. was established in March 2023. The company is located in Shibei Economic Development Zone, Wulian County, Rizhao City, Shandong Province. The company has a superior geographical location and convenient transportation. It is close to Rizhao Port, Dongjiakou Port and other large ports , can provide customers with the most convenient logistics services. The company covers an area of more than 30,000 square meters and izhao ATMIX New Materials Co., Ltd. was established in March 2023. The company is located in Shibei Economic Development Zone, Wulian County, Rizhao City, Shandong Province. The company has a superior geographical location and convenient transportation. It is close to Rizhao Port, Dongjiakou Port and other large ports , can provide customers with the most convenient logistics services. The company covers an area of more than 30,000 square meters and has more than 100 total employees, including more than 30 technical employees of various types. Since its establishment, with huge capital investment and independent technology research and development innovation, the company has produced wear-resistant steel plates, wear-resistant welding wires and related processed parts. It has become a leader in the industry and is widely trusted and supported by users around the world. In the field of wear resistance, we have a professional team to provide customers with wear solutions in harsh working conditions on site, focusing on serving industries such as steel, mining, electric power, ports, petrochemicals, cement, and dredging. The surfacing flux-cored wire and bimetal wear-resistant composite materials independently developed and designed by the company can greatly improve the wear resistance on the basis of the original materials, greatly reduce the replacement rate of the equipment, prolong the service life of the equipment, and reduce the production cost; Favored by major manufacturing industries, our team can provide corresponding materials according to the customer's working conditions, and provide professional equipment, perfect technology and on-site working conditions guidance and services for the application of materials. The company has a complete management system. At present, the company has passed the certification of ISO 9001: 2015 quality management system, ISO 14001: 2015 environmental management system certification, and ISO 45001: 2023 occupational health and safety management system certification. CCS), Det Norske Veritas (DNV), Lloyds Register of Shipping (LR), American Society of Surveyors (ABS), Bureau Veritas (BV) 3Y and 4Y certification. The company has always paid attention to technology research and development investment.
1.Can we supply the sample ?
Yes,we can supply the sample.You can tell us the detail size.