Aluminum Honeycomb Composite Panels For Exterior Cladding And Decoration
1, What is Aluminum Honeycomb Panel ?
Aluminum honeycomb panel are mainly used for the decoration of ship and building. These products are made of high-quality imported raw materials, and processed with high precision. Its surface employs the advanced technique of fluorocarbon lacquer pre-roll coating, which can keep the color unchanged for 15-20 years. The company has adopted and bi-component modified epoxy resins and has used fully automatic manufacturing facilities of honeycomb panels to compound product under pressurized high temperature through completely-closed and dust-free operation, which make the honeycomb panels sticker, more bending resistant, straighter, and thus steadier and more reliable in quality. All kinds of alloyed honeycomb panel, such as curved panels, folded panels and trapezoidal panels, can be fabricated according to the requirements of architectural design. The alloyed panels with non-planar surfaces, such as circular arc, L type and U type, are produced by one-step forming with dies. It is a kind of organic and environmentally protective decorating material with high quality, light, high strength and magnificent appearance.
HongZan Honeycomb panel is
one of the best environmental composite materials with perfect strength, super flatness and excellent sound & heat insulation but with light weight and easy processing. The panels can be manufactured based on your specifications for a various applications, such as wall cladding (exterior & interior), ceiling, flooring, partition, ship hull, elevator, container, door and metro & bus station, etc.
Structure of Aluminum Honeycomb Panel:
2, Applications :
a). Building exterior curtain walls; internal curtain walls; canopy;
b). Marine partition, ceiling,deck, furniture, ship hull decoration;
c). Toilet partition;
d). Decoration and renovation additions for old buildings;
e). Decoration of interior walls, partition, ceilings, bathrooms, kitchens and balconies;
f). Shop door decorations;
g). Advertisement board display platforms and signboards;
h). Wallboards and ceilings for tunnels;
i). Industrial materials, materials for truck body, vehicles and boats.
j). Cleanroom partition, ceiling and wall cladding.
3, Main features:
A. Ultra-Light weight, high rigidity, steady, structure and high wind-resistance performance.
Curtain wall aluminum honeycomb panels have been extensively applied to external wall decoration of high-rises building.
Honeycomb panels of the same rigidity have a weight that is only 1/5 of aluminum panels and 1/10 iron panels, whose total thickness being 15mm, panels 1.0mm thick and bottom panel 0.8mm thick have a weight of only 6kgs per square meter.
The interconnected honeycomb cores are like numerous I bar with interface layers distributed within the whole panel, thus resisting shearing and bending and large pressure. Its wind-resistance performance has greatly exceeded that of aluminum composite panel and aluminum solid panel, so that even large- sized honeycomb panels can reach extremely high straightness, aluminum honeycomb panels can reach the highest highest intensity and bending resistance with the lightest weight, which is an incomparable compared to other materials, thus making it currently the preferred light weight material in the building industry.
B. Excellent performance in sound insulation, heat insulation, reproofing and quake proof.
Since the honeycomb cores in aluminum honeycomb panels are divided into many enclosed cells, which stops air flows and blocks heat and sound waves with 20-30DB, noise reduction for sources from 100HZ to 3200HZ and a heat conduction coefficient of 0.104-0.130W/M.k, Aluminum honeycomb panels is an ideal energy-saving material with an energy absorption capability of 150~3500KJ/M. For example, when it is raining, rains dropping on the aluminum solid panels or aluminum composite panels will make a loud noise, but if replaced them with honeycomb panels, no such problem will happen.
C. Straight appearance, color variety, elegant smooth.
Aluminum honeycomb panel has high flatness, and has the advantages of easy deformation, slab roller coating aluminum with fluorocarbon. PVDF coating aluminum roll the most important point is that with a continuous roller coating technology, the aluminum coating is completed once the product stream without color coating roughness good, reliable, and can long remain outside the building colorful wall. After the sun and rain or long-term industrial air pollution, it is clear roller board than spraying clean bright and has good adhesion and weather resistance.
D. Fine decoration effect, easy and rapid installation.
The bottom panel of honeycomb panels can adopt different materials according to different requirements, such as aluminum panels, corrosion resistant panels, galvanizted steel plate,colored steel panels and natural stones. The curtain wall aluminum honeycomb panels are processed in factory according to sizes designed in situ. The surroundings of the panels are bent and then formed by hybrid forming. The honeycomb panels can be made into flat panels, curved panel,semi-arc panel, columns, panels of L type, U type and through the full factory run with positive quality and easy installation.
Technical Data Of HONGZAN Honeycomb Panels:
|
Testing sample thickness: 20mm / 25mm ( 1.0+1.0) :
|
|
Thickness
|
20mm
|
25mm
|
Front aluminium panel
|
1.00mm
|
Back aluminium panel
|
1.00mm
|
Weight (kg/m
2
)
|
7.4
|
7.8
|
Mechanical Property of composite panel and panel
|
|
|
Inertia Moment I (cm
4
/m)
|
19.85
|
31.67
|
Section Modulus W (cm
3
/m)
|
19
|
24
|
Rigidity of Composite panel E.I (KN cm
2
/m)
|
139000
|
2217000
|
Aluminum profile panel
|
AA 5754A(ALMg3)
|
Modulus of Elasticity (N/mm
2
)
|
70000
|
Tensile Strength of facing panel (N/mm
2
)
|
Rm ≥ 220
|
0.2% Yield Stress(N/mm
2
)
|
Rp0.2 ≥ 130
|
Extensibility (EN485-2:1194)
|
A50 ≥ 8
|
Aluminum linear thermal expansion
|
2.4mm/m when the temperature difference is 100ºC
|
Surface decoration layer
|
PVDF Spray Baking finish
|
Glossiness (original Data)
|
30-40%
|
Hardness of pencil
|
HB-F
|
Core of Honeycomb
|
|
|
Size of honeycomb
|
1/4''(6.3mm)
|
Density
|
About 80kg/m
3
|
Compression strength (MILL-STD-401)
|
4N/mm
2
|
Fuction Of Acoustics
|
|
|
Data of sound absorption As
|
0.05
|
Factor of sound insulation According to ISO717-RW
|
23
|
25
|
Fuction Of Heating
|
|
|
Data of Heat Conduction λ
*
(w/m
2
k)
|
2.25
|
2.7
|
Data of Thermal Insulation R(1/m) (m
2
k/w)
|
0.0089
|
0.0093
|
Data of Heat Transmission U(k) (w/m
2
k)
|
5.59
|
5.575
|
4, Regular Specifcation of Aluminum honeycomb panel:
Material
|
Aluminum Alloy (3003/5052, etc.)
|
Regular Size (W*L*T)
|
1,220*2,440/3,000*6 mm
|
Max. Size(W*L*T)
|
2,000*10,000*200 mm
|
Regular Thickness
|
10/12/15/20/25 mm
|
Available Thickness
|
5-300 mm
|
Regular Surface Treatment
|
PVDF,PE,Powder Coating, Anodized, etc.
|
Perforation
|
Yes (customized)
|
Applications
|
Wall cladding(exterior & interior), ceiling & flooring, cleanroom, partitions, ship hull, vehicles, tunnel, etc.
|
Customerization(MTM)
|
Yes (color, surface texture, size, shape, pattern, etc.)
|
OEM
|
Available
|
Suggestion:
|
|
1. For interior wall: Surface - PE coating; Thick range - from 8mm to 20mm (top plate:1.0mm; bottom plate: 0.7/0.8mm)
|
2. For exterior wall: Surface - PVDF coating; Common thick: 15mm, 18mm, 25mm,30mm (top plate: from 1.0mm to 2.0mm; bottom plate: from 0.7mm to 1.0mm)
|
5, HONGZAN production lines & Capacity:
Aluminum honeycomb panels
|
500,000 sqm annually
|
Aluminum honeycomb core &corrugated core
|
4.5 million sqm annually
|
Stone (marble,granite) & Ceramic honeycomb panel
|
80,000 sqm annually
|
FRP honeycomb panel
|
100,000 sqm annually
|
Rock wool Sandwich panel
|
100,000 sqm annually
|
Solid aluminum sheet
|
300,0000 sqm annually
|
6, Hongzan Standard Installing System for Aluminum Honeycomb Panel
(customized installation systems are available):
Type A: standard seaming installing method of outdoor for aluminum honeycomb panel
Type B: standard seamless installing method of outdoor for aluminum honeycomb panel
7. Our Factory Show & Packing Detail
8. Some Projects that we supplied:
9. Certificates
Hongzan has obtained international recognized certificates and test reports for aluminum honeycomb panel related to Fire rate, sound insulation, and so on, E.G.:
1), ISO 9001:2008;
2), IMO MED; A class fire rate by Lloyd's ( Marine Association) ;
3), BS 476 ,475 by TUV PSD Singapore;
4), EN13501-1 by ITS;
5), ASTM by ITS;
6), EN Certificates.
10. Quick Q & A :
a. Do you provide free samples ?
yes, we do supply sample for free.
2. Would you please give me a best price?
We are manufacturer and with our own export right, we always provide our best price.
3. Why would I believe your quality is the best?
We have our QA system and pass ISO 9001:2008; , besides, our products passed BS, IMO, CE EN, ASTM tests. We can supply reports, certificates, You are also welcome to send QC team to do the inspection.
4. How about your factory's productivity ability?
Our production capacity is 32000 square meter per month.
5. Can we have video factory tour and live show of your factory during this
pandemic time
?
Dear, of course! You are welcome to set up a life video visitng of our factory !