None-Smoke Cellulose Aws A5.1 E6011 Welding Rods

TOKO Brand AWS A5.1 E6011 Cellulose Welding Rods

TOKO E6011 cellulose "stick" electrode or welding rod is one of the well-known "fast-freeze" electrode types. Being a "fast-freeze" welding rod, the E6011 electrode can be used in all welding positions. Moreover, the flux coating of the E6011 electrode allows for both DCEP and AC power supply. 

In order to correctly identify a certain electrode or welding rod, the American Welding Society has devised a means of classifying welding rods. The "E" stands for electrode, the first two or three digits indicates the number of the weld metal's minimum tensile strength in kilo-pounds per square inch (ksi). The penultimate figure signifies the welding position, and thus, the electrode's welding characteristics or group. Lastly, the final digit denotes the type or types of current used during the welding process. Hence, in E6011, the 60 means 60 kpi (or 60,000 psi) the first number 1 signifies that the electrode can be used in all welding positions indicating that the weld solidifies quickly and thus, is very applicable for overhead welding. The last number "1" means that it can use either AC current and both DC polarities due to the high cellulose potassium flux coating
Amperage Settings

Like any other electrodes, the E6011 is available in various diameter sizes from 3/32" to a quarter (¼) of an inch. As the electrode's diameter size becomes larger, the amperage increases. For example, welding horizontally a ⅛" (3.175mm) diameter rod requires 90 to 140 amps, while welding 3/16" (4.7625mm) diameter rod would require 160 to 195 amps. Moreover, the welding position also dictates another increase in amperage. A 3/16" electrode, for example, would require 160 to 180 amps on vertical welding position and 140 to 180 amps when in overhead welding position. Lastly, it is important to check for the recommended values and settings posted on your welding machines. 

Features of E6011 Welding Rod

Like any electrodes, the E6011 has its own benefits and advantages. Here are some of its best qualities:

• The best-known benefit and/or advantage that the E6011 electrode possesses is its ability to operate in all three types of current available from a power source: direct and reverse polarity DC and AC. You can readily switch from one current to another to find what would bring in the best results.
• The E6011 welding rod can also be used to weld unclean and rusty surfaces. There is no need for performing additional tasks of clearing rust and dust. 
• The E6011 penetrates deeply into the workpiece. This is due to the digging arcs that the E6011 produces. This penetration ensures larger and deeper weld coverage that results into much larger fused area as well as stronger bond. The E6011 is especially suitable for welding tight-fitting or unbeveled joints.
• Being a "fast-freeze" electrode, the E6011 can also be used in any position as the weld readily solidifies, preventing the weld from shifting or flowing.

QUALITY CERTIFICATION FOR WELDING ELECTRODE

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