Milk plate pasteurizer and tube pasteurizer is a kind of sterilization equipment specially designed for milk drinks or similar liquid materials. It's a ideal equipment
to extend the shelf life of materials by sterilization and cooling. The heating, sterilization, heat preservation and cooling requirements designed according to different processes,
different materials and different process combinations can meet the process requirements. With a variety of safety protection measures, high temperature,
alarm and low temperature backflow. At the same time, according to the requirements of users, automatic control system can be configured.
The pasteurzation temperature and pasteurization time is customized.
Device Description
Technical parameters: 5ºC→65ºC (homogeneous)→85~95ºC (15S)→5ºC The unit can be connected to separator, homogenizer, flasher, degasser, etc.
This machine is used as a pasteurizer (widely used in fresh milk, milk beverages, fruit juice, tea, wine, ice cream, etc.), and it can also pre-sterilize materials
when producing pasteurized milk (longevity milk). The machine has the characteristics of high heat recovery rate, low energy cost, rigorous structural design,
convenient operation and simple maintenance.
Model
|
Process capacity
|
Heat exchanging area(Square M)
|
power(kw)
|
Steam consumption(kg/h)
|
External dimension(mm)
|
weight (kg) |
GBR-3-0.5
|
0.5t/h
|
5
|
5.2
|
52
|
1200×1200
×1500
|
790
|
GBR-3-1
|
1t/h
|
8
|
5.2
|
60
|
1500
×1500×1800
|
880
|
GBR-3-2
|
2t/h
|
13
|
6
|
104
|
1800
×2000×1800
|
980
|
GBR-3-3
|
3t/h
|
20
|
6
|
156
|
2000
×2000×2000
|
1080
|
GBR-3-4-5
|
4-5t/h
|
30-45
|
8
|
260
|
2250×2000×2200
|
1250
|
GBR-3-6-8
|
6-8t/h
|
35-50
|
8
|
400
|
2250
×2000×2200
|
1250
|
GBR-3-10
|
10t/h
|
60
|
11
|
520
|
2800
×2000×2200
|
1650
|
GBR-3-15
|
15t/h
|
75
|
15
|
780
|
3000
×2200×2200
|
2150
|
GBR-3-20
|
20t/h
|
80
|
18
|
945
|
3300
×2200×2200
|
2350
|
Working volume | 5-20000L |
Filling volume | 65-75% |
Material | Wetted parts are SS316L, and others are SS304. Vertical type with sight glass. |
Surface finish |
Internal surface is 0.28-0.6μm by mechanical polishing, (passivation or electro-polish are optional)
outside surface is 0.4-0.8μm by satin finish. |
Pressure |
Working pressure inside vessel: 0.2mpa
Design pressure inside vessel: 0.25mpa Working pressure inside jacket: 0.3mpa Design pressure inside jacket: 0.35mpa Pressure can be also designed according to client's detail requirement. |
Agitator |
1.Fermentor use SEW motor reducer
2.top mechanical agitator with two layer six blade impeller, one layer defamer and four baffles. 3.mechanical seal (single or double mechanical seal) 4.speed range: 50-400rpm (it depends on the size of the vessel) |
Configuration of vesse |
1. Using alcohol flame inoculation
2.sterile sampling vale and bottom valve 3.PH, DO, temp. sensor on lower side, side glass, top with foam and level probe, and 12v sight glass with lamp, etc. |
Construction |
Floor-type
One fermentor vessel with one control system (Siemens PLC and HMI) |
Operating panel | Chinese and English version |
Main components and controls of system | |
PH |
1. On-line check and measure, and digitization fully automatic control;
2.PH, acid and base gang control. Peristaltic pump automatically adjust to feed acid and base; 3.Control range 2-12pH, measure precision±0.01 pH, control precision±0.02 pH; 4.It has auto alarm function. 5.pH sensor and signal transmission line, HAMILTON |
DO |
1. On-line check and measure, cascade with rpm; digital display.
2.Range 0-100% or 0-200%, precision ±1%; 3.It has auto alarm function; 4.DO sensor and signal transmission line, HAMILTON |
Foam control |
1. Automatically control and automatically alarm;
2. Stainless steel electrode check, peristaltic pump automatically add defoamer. |
Feed control |
1. Automatically control and automatically alarm;
2.Stainless steel electrode check, peristaltic pump automatically feeding |
Temp. control |
1.PID fully digitization signal processing, digitization control settings
2.Circulating water automatically control temperature 3.Measure range 0-150°C, control range T+6-60°C,control precision±0.2°C 4.Pt 100Ωtemp. Sensor 5.system with electrical heater to control the temp inside vessel 6.water pump circulation, GRUNDFOS 7.solenoid valve to control |
Rotate speed |
1. Automatically control, with auto alarm function
2. Siemens frequency converter to adjust the speed. |
Pressure |
1 Manually adjusting with pressure gauge and manual valve (standard system)
2. Automatically adjusting with pressure transmitter and PID valve and pneumatic valves (optional) |
Air flow |
1.Manually adjusting with rotor meter and manual valve (standard system)
2.Automatically adjusting with mass-flow meter and pneumatic valves (optional) 3.Air in filter , tail gas filter , with SARTORIUS cartridge, precision 0.2μm |
Sterilization |
1.it can be SIP by connecting with steam
2.Manually control with manual valve (standard one) 3.Automatic control with pneumatic valves (optional) |
Control | Siemens PLC, and MCGSE 7"/10" LCD touch screen(HMI) and DEYEE program |
PC |
1.PC with Kingview software for recording function (optional)
2.PC with Siemens remote control and Kingview recording function (optional) 3.printer (optional) |