Custom Steel and Steel Mine Metallurgical Hydraulic System

Model NO.
custom made
Vibrating Amplitude
1.4mm
Certification
ISO9001: 2000
Condition
New
Color
Blue
MOQ
One
Warranty
One Year
Standard or Nonstandard
Nonstandard
Original
Yes
Transport Package
Box and Carton Package
Specification
Hydraulic
Trademark
XLF
Origin
China
HS Code
8412210000
Production Capacity
500pieces/Year
Reference Price
$ 4,500.00 - 7,200.00

Product Description

Customized hydraulic station, hydraulic system Customize Hydraulic System:

Customized hydraulic systems according to user needs, including design drawings, assembly and commissioning, installation instructions, etc. Provide customers with a better solution for equipment.
Xin Laifu hydraulic station, hydraulic system, product manufacturing, delivery in strict accordance with the ISO9001 quality management system operation, by contract according to quality and quantity on time.
Delivery cycle: small hydraulic system for 1 week ~ 1 month; medium hydraulic system 1 to 2 months; large hydraulic system for 3 months.
The advantages of Xin Laifu design hydraulic system are developed in the era of resource saving, energy saving, space saving and low noise. The delivery time is fast, and users can make various flexible choices according to their own needs.
The hydraulic press hydraulic station of the company has the following characteristics:
1. Low noise: exquisite construction, accurate quality, low noise
2. Low energy: perfect design of oil road, energy saving
3. Save space: pump and motor directly combine to save space
4. Rich models: multiple combinations of oil circuits and rich models
5. Standard oil circuit, control oil return, maintenance and repair is easy
6. Special models can be customized according to user requirements

Custom hydraulic systems are widely used in the following mechanical equipment:
Large machine tool equipment, presses, forging machinery, kiln industrial equipment, rubber and plastic machinery, automobile production line equipment, tire machinery, coal mining machinery, mining machinery, non-ferrous metal machinery, construction machinery, steel machinery, metallurgical machinery.
 
Customized process (graphic explanation)
 
Provide ordering requirements
Customer needs to provide Customer supplied parameters What we did
Have Hydraulic schematic Hydraulic schematic Check that the hydraulic schematic you provided is correct, then configure it according to the schematic.
No hydraulic schematic Provide relevant information in accordance with the"Hydraulic System Ordering Instructions" , in particular the sequence of actions and requirements Hydraulic system configuration according to requirements
There is a physical map, you want to do the same according to the real thing, or modify it on the basis of this Send us a photo of the pump , send us the nameplate of the basic parts and confirm the model number. Configure the hydraulic system according to the picture content
1.Received our quotation 2.Sign the contract to arrange payment 3.Received our shipping notice 4.Enter the one-year shelf life after receiving the goods
 
Why do customers need to provide us with this information?
1.Overview of the host: use, performance, process flow, operating environment, overall layout, etc.
  Is the hydraulic system structure vertical, horizontal, side-mounted, or power unit? Installation space requirements? Do you need to install a fuel tank cap? Do you require special materials? Such as stainless steel
2.The hydraulic system needs to perform those actions. Action sequence level relationship
For example: the hydraulic station controls six cylinders, the cylinder model is HSG100/50-330, the pressure is 10Mpa, and the maximum pressure is 15Mpa. The two ends of the cylinder are designed to be cushioned. The six cylinders move separately, and the movement speed is 15S. One back and forth, the middle position does not need to stop. No pressure maintaining speed regulation is required. The system flow is 14L and the system pressure is 15Mpa.
3.Movement mode of hydraulic drive mechanism, speed of movement
The stroke of the cylinder, how long does it take to go back and forth?
4.Load size and nature of various action mechanisms
5.Performance requirements for speed range, motion stability, and etc conversion accuracy
If it is synchronous, use a throttle valve, a synchronous valve, or a mechanical synchronization
6.Automated program, operation control method requirements
Foot-operated, joystick? If you need to configure the electrical box. Need PLC touch screen or twist type.
7.Requirements for dustproof, explosion proof, cold protection, noise, safety and reliability
S ome mining hydraulic systems require explosion protection, and the motor and solenoid valves must be explosion-proof.
8.For efficiency and cost requirements
The cost control of the entire equipment is in the range, and the cost of the hydraulic system is what the customers need to know. The price is relatively low, the quality requirements are not high. Can meet the performance, we usually use domestic parts, the hydraulic system will be relatively simple. For hydraulic systems, we generally use imported parts.


Product show:

Custom Steel and Steel Mine Metallurgical Hydraulic System


Custom Steel and Steel Mine Metallurgical Hydraulic System Custom Steel and Steel Mine Metallurgical Hydraulic System

Custom Steel and Steel Mine Metallurgical Hydraulic System




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Custom Steel and Steel Mine Metallurgical Hydraulic System

Hydraulic system structure:

The hydraulic pumping station typically consists of a hydraulic pump set, a fuel tank assembly, a temperature control assembly, a filter assembly and an accumulator assembly, five relatively independent sections.
Classification according to the arrangement of hydraulic pump sets: top-mounted hydraulic pumping station, non-upper hydraulic pumping station, cabinet and portable hydraulic pumping station
Classified according to the driving mode of the hydraulic pump set: electric, mobile, manual
According to the output pressure level and flow characteristics of the hydraulic pump unit: low pressure, medium pressure, high pressure, ultra high pressure
The specific hydraulic system needs to be configured according to customer requirements.
Operational precautions
1. Oil and working conditions of hydraulic pumping station It is recommended to use 32# and 46# anti-wear hydraulic oil. The most suitable oil temperature is 30 ~ 55 ° C, when the oil temperature is lower than 15 ° C or greater than 60 ° C, it is forbidden to run,
To adjust the oil temperature, it can be heated or cooled beforehand. Hydraulic oil should be replaced once every 1 to 6 months, and the fuel tank should be cleaned to remove dirt and dust. Hydraulic transmission is the most taboo, the oil is dirty and deteriorated, no
The dust paste is on the suction filter, causing increased noise and lowering the life of the oil pump, so keep the oil clean.
2. External control line introduction and valve control voltage The external electrical control line is introduced by the electrical box. Please pay special attention to the motor steering should be consistent with the direction of the arrow marked on the oil pump. Solenoid valve control
Voltage: AC electromagnet is generally ~220V, DC electromagnet is 24V, and the control voltage must be consistent with the electromagnet label. For solenoid valves with memory components, power should be applied for a short time.
3. Start of the oil pump motor The oil pump motor of the hydraulic pump station starts up like other machines, and requires no-load (unloading) to start. After a short run, the load is loaded again. Under normal circumstances, work
It is not advisable to start and close the motor frequently during the process. When starting at low temperature, adjust the relief valve to 1/2 of the rated pressure, and then repeatedly jog the motor to make the overflow valve overflow, and warm the hydraulic oil.
The temperature rises to about 20 ° C and is put into normal operation. (The heater can be heated directly to heat up)
4, the general machine adjustment order
(1) Wipe the hydraulic pump station clean and install it, fix it with the anchor screw (small-capacity hydraulic pump station can be placed directly on the floor), level the cleaning and fill the oil.
(2) Lay the pipeline with reference to the hydraulic principle and the hydraulic piping diagram.
(3) Introduce the electrical control line with reference to the electrical schematic.
(4) Loosen all the pressure valve adjustment handles (generally counterclockwise rotation), jog the motor, check the steering to ensure correct steering.
(5) Start the motor. For the fixed pump system, adjust the relief valve. For the variable pump, first adjust the flow rate and then adjust the relief valve to the system use pressure. Pay attention to eliminate the leakage of the external line.
(6) Adjust the pressure valve and flow valve to the specified state in sequence, and manually operate the electromagnetic reversing valve to check whether the actuator is correct.
(7) Use the electrical debugging cycle to check if the host is operating normally.
(8) Debug the electric and hydraulic retaining irons to the specified position to ensure the stroke is sent.
(9) Use the electric debugging cycle to adjust the flow valve to ensure the speed of movement and complete the specified cycle.
(10) Use electric semi-automatic circulation, continuous operation for half an hour, confirm that there is no error, strength and speed meet the requirements, you can put into semi-automatic or automatic cycle normal work.


Custom Steel and Steel Mine Metallurgical Hydraulic System

 

 

FPMONTSERRATROIG.CAT, 2023