Macchine da stampa a due punti con pressione di 400 tonnellate

Model No.
JX36
Modalità Controlling
Artificiale
Grado automatico
Automatico
Fonte Di Potere
Azionamento meccanico
Precisione
High Precision
Certificazione
GS, CE, RoHS, ISO 9001
Stato
Nuovo
premere colore
bianco latte o personalizzato
stazione pulsante
fisso a due mani
protezione da sovraccarico idraulico
Showa /Sterlon/Kingair
plc
schneider/omron
protezione di sicurezza, barriera fotoelettrica
sì
equilibratore
tipo di aria
temperatura ambiente
-5 ~40 °c.
frizione / freno
tipo bagnato
forma griglia
n. tn
frequenza
50 hz o 60 hz
tensione di alimentazione
380 v o personalizzato
Pacchetto di Trasporto
Steel Pallet with Waterproof Cloth
Specifiche
25Ton - 400Tons
Marchio
WORLD
Origine
China
Codice SA
8462991000
Capacità di Produzione
300 Sets / Year
Prezzo di riferimento
$ 8,100.00 - 36,000.00
contattaci

Descrizione del Prodotto

Product Description

1. Type /Name/Quantity

Type Name Quantity (P) Remarks
JX36 Straight-side Two- Point Press     
 

2. Energy and environmental requirements

Project Unit Supplier Requirement Remarks
Power Grid form - TN-S  
Supply voltage AC 380V±7%  
Frequency - 50HZ±0.5HZ  
Environment Ambient temperature ºC -5ºC~40ºC  
Ambient humidity - 50%(+40ºC)~90%(+20ºC)  
Workshop The height m of the crane track m must meet the machine installation requirements  
Crane model ton  
Logistics door siz m  
The conditions of the required plant must meet the requirements provided by the supplier in this form.

 

3. Equipment implementation standards

GB/T 10924-2009 Straight-sided single or two-point mechanical power presses-Testing of the accuracy
GB 5226.1-2008 Mechanical and electrical safety, Part 1 of Mechanical and electrical equipment:General technical conditions
JB/T 1829-2014 Metalforming machinery. General specifications
GB17120-2012 Forging machinery, Safety technical conditions
JB/T1647.1-2012 Straight-sided mechanical power press- Part 2:Types and basic parameters
JB/T1647.2-2012 Straight-side mechanical power press- Part 2: Technical requirements

 

4. Machine

4.1 Main Specifications

 

P roject Item U nit JX36-400 JX36-500 JX36-630
Nominal kN 4000 5000 6300
Nominal Stroke mm 12 12 12
Slide Stroke mm 300 300 350
Slide Stroke Per Minute spm 20-30 20-30 20-30
Max Die Set Height mm 650 650 700
Die Height Adjustment mm 200 200 250
Slide Size(LR×FB) mm 3000×1300 3000×1500 3600×1500
Bolster Size(LR×FB) mm 3000×1300 3000×1500 3600×1500
Bolster Thickness mm 220 220 250
Slide Open Size mm 1000×650 1100×650 1200×700
Work Energy Kg*m 4700(at spm25) 6500(at spm25) 7000(at spm25)
Bolster Surface Height mm 710 710 710
Maximum Die Weight T 4 5 6
Motor Power kW 45 55 75
Height Above Ground mm ≈6035 ≈6270 ≈7000
Clutch form   Dry Clutch Dry Clutch Dry Clutch
Frame   Three-piece Three-piece Three-piece
 
P roject Item U nit JX36-800 JX36-1000 JX36-1250
Nominal kN 8000 10000 12500
Nominal Stroke mm 12 12 13
Slide Stroke mm 350 400 400
Slide Stroke Per Minute spm 15-25 15-25 15-25
Max Die Set Height mm 800 900 1000
Die Height Adjustment mm 250 250 250
Slide Size(LR×FB) mm 4000×2000 4000×2000 4000×2000
Bolster Size(LR×FB) mm 4000×2000 4000×2000 4000×2000
Bolster Thickness mm 250 250 250
Slide Open Size mm 1600×800 1600×900 1600×1000
Work Energy Kg*m 9500 (at spm20) 15600(at spm20) 21000 (at spm20)
Bolster Surface Height mm 710 710 710
Maximum Die Weight T 8 10 12
Motor Power kW 90 110 132
Height Above Ground mm ≈8000 ≈9000 ≈9700
Clutch form   Dry Clutch Dry Clutch Dry Clutch
Frame   Three-piece Three-piece Three-piece

4.2 Main Parts

Item Name of Goods Original Manufacturers Note
1 Overload Protection Device SHOWA  
2 Double Solenoid Valve TOYOOKI/ TACO  
3 Lubricator with low oil level detection SMC  
4 Lubrication Pump Liubian/Ouqi    
5 Reducer Eastwell  
6 Rolling Bearing HRB/ ZWZ / LYC  
7 Friction block Mitsubishi  
8 Seals NOK  
9 PLC Panasonic  
10 CAM Controller Domestic Brand  
11 Touch Screen Omron  
12 Frequency Transducer Shenzhen Sine  
13 Rotary Encoder Tianjin Yike  
14 Air Switch Schneider  
15 Breaker Schneider  
16 Contactor Schneider  
17 Relay Imported Brand  
18 Light Curtain Protection Ryan/ Keli  
19 Main Motor Siemens Beide/ Huali  
20 Switch Button Domestic Brand  
21 Communication module Panasonic  
22 DCM Minwei/ Schneider  
23 Proximity Switch Imported Brand  


4.3 Main Component Structure

5.1 Frame

5.1.1   The frame is pre-tightened by the upper beam, column and base with four tie rods to form a closed frame.
5.1.2   The beam, column, base and other structures are box-shaped structural parts welded with steel plates, and CO2 gas shielded welding is used. After welding and forming, tempering treatment is performed to eliminate the deformation of the body parts caused by the stress of the press after long-term work Maintain the stability of the overall structure.
5.1.3   The processing of large welding parts is completed on the Italian PAMA boring and milling machining center, and the clamping is performed once to ensure the geometric accuracy of the machine tool.

5.2   M ain Drive  

5.2.1 Drive Method:Top drive, dry low inertia clutch, brake.
5.2.2 Drive System:Three-phase asynchronous motor.
5.2.3   Main Drive Belt:: 5V Belt
5.2.4   Transmission gear:straight teeth have the advantages of high transmission accuracy, smooth transmission, strong gear strength, large bearing capacity and low noise.
5.2.5   Copper Sleeve, Bearing:
         The copper bushings and bearings of important parts are reliably lubricated. The connecting rod copper tile and pin shaft support sleeve adopt high specific pressure copper sleeve.
5.2.6   The transmission system has good lubrication guarantee, fault detection and protection.
5. 3   Clutch / Brake (Dry Type)
5.3.1   The control system uses Japanese Fengxing double valve, which is sensitive and reliable.
5.3.2 Clutch-brake adopts split dry friction block structure, separate design, separate maintenance, aside from space limitation, the clutch braking capacity is improved, the  both double valves are accurately controlled by PLC (0.04 ~ 0.06 seconds), with Low inertia, high torque and low noise, simple structure and easy maintenance.
5.3.3 The electronic and the mechanical cam switch are used together to prevent the repetitive action of the press.

5.4  Slide

5.4.1 Slide Rail
The slider adopts ultra-long octahedral guide rail with high guiding precision and good wear resistance. The guide rail gap can be adjusted with push-pull bolts, and the lubricating guide plate is made of all copper.
5.4.2 Hydraulic Overload Protection Device
The slider has a hydraulic overload protection device, a gas-liquid type, which generates an overload response for about 110% over the rated tonnage, display the fault and sound & light alarm, the slider automatically stops. The recompression time after overload is 3 minutes, and a manual unload button is set.
5.4.3   The running angle of the slider is displayed as a digital (electronic) type, as for the control panel and the touch screen.
5.4.4   The slider is equipped with a die height adjustment device.
(1)Forward and reverse speed:About 50mm/min.
(2)The upper and lower limit positions automatically stop.
(3)During the adjustment, the encoder is used to detect, and the slider adjustment amount is monitored on the touch screen display, and the accuracy is 0.1mm

5.6  Hydraulic & L ubrication &Pneumatic :

5.6.1 The pump uses domestic components.
5.6.2 Dilute oil circulation lubrication system.
(1)Lubricated parts: gears, bearings, guide rails, connecting rods, copper sleeves, etc..
(2)Low oil level detection.
(3)The lubricating distributor uses standard domestic or imported high-quality products
5.6.3 Automatic & intermittent & quantitative lubrication system
(1)Lubricated parts: balancer
(2)Control method: PC setting
5.6.4   The air source pressure gauge is set in a conspicuous position on the left front column.
5.6.5 Compressed air is used for clutch / brake, balance cylinder, slider overload protection, automatic gas and tool gas.
5.6.6 The clutch / brake is controlled by a double valve to ensure the safe use of the press.
5.6.7   A special water separation filter is set at the inlet of the air source to prevent excessive moisture from entering the pipeline.
5.6.8 Backup air source:There are 2 source separate to repair mold pneumatic tools.
5.6.9   The clutch, brake and balancer are all equipped with air storage tanks to keep the air pressure fluctuation within 20%.

5.7  E lectric

5.7.1 Main Operation Panel: The right-front column of the press;Color touch screen 7; Main motor operating indicator
5.7.2 Electric Cabinet:The standard installation position is 3 meters on the right side of the machine, the electric cabinet is sealed and air cooling is adopted.
5.7.3 Control Device:
a. he slider has continuous, single, and inching working modes for selection
 b.   PLC control, and reserve I / O points for mold and automation.
 c.   The multi-screen touch screen is used to realize the main process parameters and fault indication of the press, which mainly includes the following basic information:
  1. Production process status monitoring and production volume presetting and counting
  2. Fault display diagnosis function, show fault location
  3. Production counter (displayed on the touch screen)
  4. I/O status annotation and display
5.7.4 General Technical Requirements
a Voltage ratings and protective measures
b Main power:380V±10%  50HZ±5HZ(Three-phase five-wire,3P+N+PE),The distribution box has a standard design-PE or PEN line,Used for three-phase five-wire incoming power supply; The main switch must have overload and electromagnetic protection functions.
c Auxiliary power:
     The independent auxiliary power supply with safety device is used for lights and switch units, not for production line equipment; the independent power supply is for the production line PLC-CPU, and all HMI and PLC-CPU power supplies require switches and control units. The power supply of PLC and solenoid valve is designed according to the product. All the connection circuits with PLC follow the grounding standard after isolation transformer.
5.7.5   Cable and wiring
a General Technical Requirements
  1. All cables must comply with national standards.
  2. The cable must be of sufficient length and enable fast and accurate signal exchange between components.
  3. All components must be connected in a way that is easy to maintain
  4. Terminals must be protected with covers.
  5. When used in operation and where it needs to be moved, exposed cables must have appropriate flexibility and appropriate external protection.
  6. Cable standard: The cross-sectional area of the wire must conform to the national standard, and must meet the normal and stable operation of equipment and electrical components.
  7. All electrical equipment or devices must be reliably grounded.
b   Wire inside the control box
  1. The electrical components are arranged regularly, and the wires run through the wire slot, so that the box is neat and not messy.
c Cable outside the control box
  1. he control cables from the control box to all parts of the equipment must be arranged in protective tubes.
  2. All external cables must be numbered, and the number of each cable is unique.
  3. The length of the cable is sufficient to allow the replacement of components to be determined.
  4. The control line and power supply line must be separated.
  5. The shielded cable is directly arranged from the control unit to the device.

5.7.6   Mark
a The markings on the wiring terminals should be the same as the markings in the circuit diagram.
b System grounding or zero connection must be marked to distinguish.
5.7.7 Grounding instructions
-There is a dedicated ground terminal in the control cabinet;
-Grounding of each cable bridge;
-The ground wire has the ability to adapt to the ground current.
5.7.8 Technical requirements for electric control box
      Appearance: The control cabinet adopts the bottom access line.  
a. Safety must comply with the general provisions of China's national safety standards.
b. Use two-hand control in the place of continuous and inching operation of the press.
c. When the power supply is cut off or the equipment is in an emergency stop, in order to avoid equipment damage or personal injury, the movement of the equipment is not allowed.
d. The emergency stop button is set on the press button station.
e. The number of external detection signals and manual operation buttons should be able to ensure that the equipment has a complete protection function, to ensure that the equipment is easy to operate and reliable.
5.7.9   Movable button station: 2 / unit
     There are connection sockets on the right front left rear pillar
     Two-hand operation (with emergency stop button)
5.8   Attachments and others
5.8.1 Upper beam ladder: 1 / set, with guardrails over 3 meters.
5.8.2 Configure basic screws.
5.8.3 Left and right window lighting groups.

Detailed Photos

World Two Point Press Machines with 400 Tons Pressure World Two Point Press Machines with 400 Tons Pressure
World Two Point Press Machines with 400 Tons Pressure World Two Point Press Machines with 400 Tons Pressure
World Two Point Press Machines with 400 Tons Pressure World Two Point Press Machines with 400 Tons Pressure
World Two Point Press Machines with 400 Tons Pressure World Two Point Press Machines with 400 Tons Pressure
World Two Point Press Machines with 400 Tons Pressure World Two Point Press Machines with 400 Tons Pressure
World Two Point Press Machines with 400 Tons Pressure World Two Point Press Machines with 400 Tons Pressure
World Two Point Press Machines with 400 Tons Pressure World Two Point Press Machines with 400 Tons Pressure
 

Processing and Manufacturing

CNC Machining Center from DOOSAN Korea & PAMA Italy
World Two Point Press Machines with 400 Tons Pressure World Two Point Press Machines with 400 Tons Pressure
Gear hobbing machine from Germany Gleason & Liebherr
World Two Point Press Machines with 400 Tons Pressure World Two Point Press Machines with 400 Tons Pressure
CNC Machining Center TOSHIBA Japan Boring and milling machining center from PAMA Italy
World Two Point Press Machines with 400 Tons Pressure World Two Point Press Machines with 400 Tons Pressure
Pentahedral machining center from Hitachi Japan Large tempering furnace
 
World Two Point Press Machines with 400 Tons Pressure
 
World Two Point Press Machines with 400 Tons Pressure
 

Packaging & Shipping

Steel Pallet with Waterproof Cloth & Strong Wooden packaging
World Two Point Press Machines with 400 Tons Pressure
 

Certifications

 
World Two Point Press Machines with 400 Tons Pressure
 

BHT WORLD Clients

 

BHT WORLD have exported the products to 65 countries (Germany, Sweden, Hungary, Italy, Netherlands, Spain, Portugal, Czech Republic, Lithuania, Serbia, Greece, Malta, Austria, Kosovo, Turkey, Ukraine, Albania, Estonia, Belarus, Bulgaria, Bosnia, Croatia, Romania,USA, Brazil, Argentina, Mexico, Bolivia, Colombia, Canada, Peru, Chile, Australia, New Zealand, Rwanda, Egypt, South Africa, Tanzania, Nigeria, Botswana, Mauritius, Russia, Vietnam, India, Iran, Singapore, Uzbekistan, Thailand, Sri Lanka, Bangladesh, Malaysia, Kazakhstan, Philippines, Bahrain, Pakistan, United Arab Emirates, Kuwait, Saudi Arabia, Sudan, Jordan, Oman, Qatar, Syria, Israel, Yemen)

 

Punzonatrice

PNEUTEC.IT, 2023