Kw130-1750 EVA Solar Encapsulation Film and Safety Glass Interlayer Film EVA Extrusion Machine

Model NO.
KW130-1750
Assembly Structure
Integral Type Extruder
Screw
Single-Screw
Engagement System
Full Intermeshing
Screw Channel Structure
Deep Screw
Exhaust
Don′t Exhaust
Automation
Automatic
Computerized
Computerized
Training
Including Person Training
Pain Color
by Customer
Formulation
Free Supply
Weight
20 Tons
Installation
Online Service
Transport Package
by Sea, Carton
Specification
23*4.0*4.5
Trademark
ShinRun
Origin
Huizhou, China
HS Code
8477209000
Production Capacity
2 Sets / Month
Reference Price
$ 265,500.00 - 270,000.00
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Product Description

KW130-1750 EVA Solar Encapsulation Film and Safety Glass Interlayer Film EVA Extrusion Machine

BASIC DESCRIBTION OF THE MACHINE
1, Extrusion Technology Procedure:
Mixing, melting, plastification by extruder → Straight transmission by filter → Pressure-control by melt pump → Extrusion by T-die → Forming & chilling by three-roll structure → Film transmission → Thickness gauge → Inspect the film quality (Manual) → Film transmission → Trimming Structure →winding → Blade group → Winding and packaging

2, Main Technology Parameters:
:
Effective Width of Product1150-1400mm
Line Speed of the Machine~15m/min
Tolerance of Sheet Thickness±0.005mm
The Forming Thickness Range of Sheet0.30~1.0mm
Double-position WinderThe Max Diameter of Winding ≤Φ550
Processing MaterialEVA Raw Material and Recycled Material
The Max Extrusion Output≤ 280 kg/hr
Size23×3.5×.8.5 M
General Powerabout 280KW, actual 40%
General Weightabout 25 tons


2, Extruder
2.1 Barrel
  • L/D=4 for every area
  • Heater for outside and soft water cooling channel inside, independent heating & cooling control.
  • Excellent 38CrMoAlA Nitriding Steel, hardness is HV950~1050
  • Barrel and joint are CNC processing
  • 9 areas             
  2.2 Screw
  • Involute spindle connecting
  • Excellent 38CrMoAlA Nitriding Steel, hardness is HV950~1000
  • CNC processing
2.3 Frequency AC Motor
  • Model:Z6
  • Rated power:132kw
  • Rated speed:1450 r/min
  • Speed regulation:1:50
  • Cooling method:Strengthen circulation cooling, power is 3 KW
  2.4 High Torque Transmission
  • The integrated speed reduction and torque, improving bearing carrying capacity, radial bearing can run for 20000 hours at least.
  • Hardness gear box with high performance, HRC58-62 and grinding precision is 6-level.
  • Radial bearing is Japanese NSK.
  • CNC processing to ensure performance and long operation life.
  • immersion oil lubrication with strength circulation cooling system, the power of pump is 0.55KW, with high-efficiency heating ex-changer.
2.5 Electrical Control System
  • PLC control, easy operation
  • Including temp-control system and drive system.
  • RKC smart digital meter to control temperature, with binary-channel, PID setting etc
  • Parker Frequency Governor
  • Contactor, relay, breaker, button and indicator.
  • Rittal-copy structure, spacious and reasonable layout, easy maintenance.
3, Ex-changer Filter System
  • Rotary Ex-changer Filter            1 set
  • Filter area:Ф348cm2
  • Material: H13 hot steel, vacuum quench HRC50, hardness is HRC65;
  • Extrusion capacity 250~450Kg/h;
  • Heating power:12KW,heating 3 areas;
  • Filter: 25~30Mpa,Temp: 320ºC;
  • With high-precision imported sensor.
  • Equipped double-valve hydraulic system and accumulator 
4, EVA Film1750mm T-die and (By hand)                JC TIMES  1 set
  • The extrusion width of die lip: 1750mm( adjustable),
  • The max height: 2.0mm
  • The min height: 0.5mm
  • Heating power: within 3KW/area, 13 areas in total, 2 sideboard and 1 die lip ; Voltage: 220V/50Hz
  • Material: 5CrNiMo steel
  • Distributor adopts core rod and sub-insert adjustment. With Gantry Crane
5, Three-Roll Calender Structure (Horizontal)
5.0 Toughness steel structure and the laser device to ensure the high-precision of the whole machine, with high-precision direct sliding rail.
5.1 Double way cross channels fixed texture roll                  Spec:Φ400×1800 mm
      • Chrome plating with static balance treatment
      • 2″ joint,flange fixing;
      • Frequency motor driver with closed-loop control, synchrony transmission    
      • Siemens motor + ETD frequency governor + Guomao Gear Box
5.2 Double way cross channels fixed texture roll                  Spec:Φ400×1800 mm
      • Chrome plating with static balance treatment
      • 2″ joint,flange fixing;
      • Frequency motor driver with closed-loop control, synchrony transmission    
      • Siemens motor + ETD frequency governor + Guomao Gear Box
5.3 Double way cross channels fixed texture roll                  Spec:Φ400×1800 mm
      • Chrome plating with static balance treatment
      • 2″ joint,flange fixing;
      • Frequency motor driver with closed-loop control, synchrony transmission    
      • Siemens motor + ETD frequency governor + Guomao Gear Box
6, Roll Temperature Controller
6.0 Casting/Mirror roll temp-controller
  • High power & pressure,pump:11KW,4KW
  • Pipe fast heater,with PID smart temp-controller ensures high precision
  • Solenoid valve
7, X-Ray Thickness Gauge (Chinese, Inspection Only)  1set
  • With low energy X ray sensor, auto display thickness, with cooling system
  • Non-contact mode
  • Computer control bin
  • Display
  • Frame
8, Haul-off Structure
  • Toughness steel structure and the laser device to ensure the high-precision
  • AC motor driver with closed-loop control, synchro transmission
  • Steel roll: Spec.Φ200×1800 mm;Rubber roll: Spec. Φ200×1800 mm
  • Cooling part is 2.5m, aluminium roll
  • Cutting blade: edge-cutting, 4 units
  • Trimming winding structure * 2 sets, torque motor control
  • Double-position unwinding & lamination structure
  • Magnetic clutch brake
  • Arc roll
  • Max unwinding diameter Φ450 mm
9, Winding Structure
      • Friction mono position winder
      • motor + frequency governor + Gear Box
      • Mitsubishi high-precision tension sensor, closed-loop control
      • Network flatten roll
      • With winding frame, auto blade changing winding
      • Max winding diameter ≤ 400mm
      • Static elimination device

EVA /POE solar encapsulation film, EVA glass interlayer film, PVB glass interlayer film(automotive & architectural), TPU interlayer film and bullet-proof interlayer film. EVA solar encapsulation film   eva film extrusion machine   eva film plastic machine   eva film extruder    eva film plastic extruder
Other Parameters        
 
  ModelKW160-2800 EVA/POEKW95-50-2850 PVB/SGPKW  130-2850 TPU / SGP
DiameterΦ160mmΦ90 + Φ50mm Double-screwφ130mm
 MaterialEVA/POEPVBTPU,SGP
 UsageSolar Modules & Safety Glass FilmInterlayer Film for Architecture & Automotive windshields  
Architecture & Bullet-proof Interlayer Film
Thickness0.20-1.0mm0.38-1.52mm0.38-1.52mm
 Width≤2400mm≤2440mm≤2440mm
Layer1 - layer1 - layer,Colors1 - layer
General Power≈ 310KW≈ 520 KW≈ 350KW
  Output250-450 kg/h350-500 kg/h250-380kg/h
 Size18×4.5×4.0M26×5×8.5 M23×4.5×5M
   
  Remark: Only for your preference, and it will be changed according to actual data.
Kw130-1750 EVA Solar Encapsulation Film and Safety Glass Interlayer Film EVA Extrusion MachineKw130-1750 EVA Solar Encapsulation Film and Safety Glass Interlayer Film EVA Extrusion MachineKw130-1750 EVA Solar Encapsulation Film and Safety Glass Interlayer Film EVA Extrusion Machine
Kw130-1750 EVA Solar Encapsulation Film and Safety Glass Interlayer Film EVA Extrusion Machine
Kw130-1750 EVA Solar Encapsulation Film and Safety Glass Interlayer Film EVA Extrusion Machine
Kw130-1750 EVA Solar Encapsulation Film and Safety Glass Interlayer Film EVA Extrusion MachineKw130-1750 EVA Solar Encapsulation Film and Safety Glass Interlayer Film EVA Extrusion MachineKw130-1750 EVA Solar Encapsulation Film and Safety Glass Interlayer Film EVA Extrusion Machine
Huizhou Xiangrun Intelligent Manufacturing Co. , Ltd, a member of China Plastics Machinery Association, specializes in producing various plastic casting film / sheet / board extrusion lines, and is a professional manufacturer integrating R&D, design, manufacturing, sales and service. The company has a group of professional plastic machine production and process backbone team for more than ten years, based on customer demand for continuous innovation, people-oriented, to provide customers with high capacity, high efficiency, high quality, low energy consumption of plastic extrusion machine, to provide quality technical service support and bring good long-term economic benefits for customers.

The company is located in Huizhou City, Guangdong Province, where high-tech enterprises are concentrated, adjacent to Guangzhou Airport, Shenzhen Airport, Huizhou Airport, High-speed Railway, and Shenzhen-Dongguan Intercity Railway, with convenient transportation. We have passed ISO 9001:2015 quality management certification, CE certification, and have a number of invention patents, etc. We serve every customer with rigorous technology, excellent service and hardworking innovation.

Our products have exported from China to the global market and have been cooperated in Vietnam, Russia, Korea, Malaysia, Turkey, Dubai, Iran, Mexico and other countries, winning unanimous praise. We firmly believes that with high quality and sincere service, we will become your trustworthy partner! We sincerely welcome customers to consult, negotiate and cooperate with business!

 

Plastic Extruder

PNEUTEC.IT, 2023