Structure of
ZC-1000H
corrugated pipe extrusion line
T
he
ZC-1000H
double wall corrugated pipe
extrusion line
consists of five main parts: extruder,
corrugator
,
cooling bath
,
automatic sawdust-free cutting machine and
pipe
unloading device.
1
|
Model SJPE-120/33B single screw extruder
|
1 set
|
2
|
Model SJPE-150/33B single screw extruder
|
1 set
|
3
|
Model ZC-1000H high-speed water cooling corrugator
|
1 set
|
4
|
Model 1000 spray cooling bath
|
1 set
|
5
|
Model 1000 automatic sawdust-free cutting machine
|
1 set
|
6
|
Model 1000 unloading device with weighing system
|
1 set
|
Feature of ZhongyunTech corrugated pipe extrusion line
-
Automatic feeder with Alarming on lacking of material,
-
Harden treated screw and barrels for longer life span and durability.
-
The complete extrusion line runs full-automatically.
-
Pressure water-cooling for mould blocks greatly increase the production speed; the maximum speed is 17.5m/min.
-
Efficient vacuum system for forming perfect pipes.
-
Mould block temperature control system helps to optimize the pipe quality both appearance and inside.
-
Easy and quick changeover between different sizes of moulds.
- Pipe
Corrugator and extruders are synchronously controlled.
-
S
awdust-free cutting, a hydraulic feed device with high precision can ensure flat and smooth cross-section of the pipes.
-
The unloading device is equipped with automatic pipe weighting system.
Product Parameters
Main Technical Parameters
|
|
1
|
Pipe Range Min ID
|
200mm
|
2
|
Pipe Range Max OD
|
1000mm
|
3
|
Installed gross capacity
|
785kw
|
4
|
Normal working power
|
290-350
kw
|
5
|
Maximum production speed
|
4.3m/min
|
6
|
Maximum Output
|
1350kg/hr
|
7
|
Overall dimension(L*W*H)
|
38m×6.8m×4m
|
Our Advantages
Higher output, lower production cost
The mould blocks are continuously
cooled with pressure water cooling system to achieve higher cooling efficiency and higher production speed
of the corrugated pipe machine
, so as to lower pipe production cost.
Flexible production organization improve equipment utilization and
increase
overall capacity
of the
factory
The mould
s
are
compatible between different
sizes of corrugators
; it makes production organization more flexible. All the corrugated pipe
production
lines can be utilized more sufficiently
to increase the overall capacity of the factory.
Quick and easier changeover, less down-time and higher production efficiency.
Innovative rapid assembly of mould blocks simplifies the operation of changing mould blocks and greatly shortens the down time
of corrugated pipe machines
.
Stable, Reliable and High Durability
-
Excellent
mechanical
structure design
is
the
pre
mise of stable running
-
Manufactured with world-class
machine tools to guarantee high accurate
-
Implement strictly h
i
gh-grade quality standards
with international advanced quality testing apparatus
-
Se
lect high-quality suppliers around the world
Higher pipe quality
(1)
Mould block temperature control system helps to optimize the pipe quality both appearance and inside.
(2)Stable vacuum molding technology and
unique
double-layer socket technique ensure that the inner layer and outer layer stick together perfectly.
Material Saving (lower pipe weight)
ZhongyunTech has installed
700+
sets of
corrugated pipe production lines
around the world, and in last over 20 years, ZhongyunTech has been paying close attention to customers' feedback and market demand, constantly optimize pipe design so that customers can produce high-quality corrugated pipes with less material.
P
er
fect In-line Double-layer Socket
Z
hongyunTech unique NPM Technology and PBM Technology can produce p
erfect in-line double-layer socket whose two layers are stick together closely from the starting point to the end point.
Experience & Innovation
With continuous innovation for over 20 years, ZhongyunTechTech has always been leading the technological development of corrugated pipe machine in China and has become one of
main
stream
suppliers of corrugated pipe machine in the international market.
-
The
1
st
high-speed corrugated pipe production line with pressure water cooling system in China was successfully developed by ZhongyunTech in 2009. ZhongyunTech is the pioneer of high-speed corrugated pipe machine in China.
-
The first company in China that successfully launched a corrugator with a mould block
parking
station.
-
The corrugated pipe machines can cover from OD50mm to OD2400mm.
-
The largest production line that can produce OD1800mm double-wall corrugated pipes in the China is manufactured by ZhongyunTech (delivered in 2023).
-
More than 700
sets of
corrugated pipe production lines have been installed in more than 30 countries around the world.
-
The customer re
peat
-
purchas
ing rate is as high as 90%.
Company Profile
As a leading manufacturer of
corrugat
ed pipe machinery
in China,
ZhongyunTech
has been focusing on the
R&D
and manufacturing of
corrugat
ed
pipe machinery
for more than 20 years
.
With great innovation vitality,
ZhongyunTech
has always been
committed to help customers continuously reduce pipe production costs and improve their competitive edge, and has won
t
rust
s
of
professional customers in more than 30 countries around the world.
With the vision of becoming a world-class
pipe
corrugator
manufacturer,
ZhongyunTech
,
adheres to the operating philosophy of "continuous innovation, advanced manufacturing and full life services", has been leading the development of
pipe
corrugator
in China
. The company has 4 production bases and
1
R&D center, with a total area of 440,000 square meters and more than 300 employees.
By virtue of the
world-class management software
from SAP Germany,
advanced, efficient and standardized management provides a solid
backing
for
ZhongyunTech
to
manufactur
e
high-precision and high-stability
corrugat
ed pipe machines.
T
he company has always attached
great
importance to manufacturing and quality control
; equipped with
m
ore than 100 sets of high-precision processing equipment
,
such as
CNC Machines from TOSHIBA,
DMG MORI
, MIKRON, PAMA;
and
adopts
the world top
apparatus
to strictly control the dimensional accuracy and position accuracy of each part
s, such as
Swedish Hexagon
3D
coordinate measuring instrument and Leica laser tracker
. Manufacture
durable and
stable
corrugat
ed pipe machines
w
ith a
craftsmanship
s
pirit
.